Shell Mold Casting

Shell Mold Casting

Shell mold casting is a metal casting process similar to sand casting, in that molten metal is poured into an expendable mold. However, in shell mold casting, the mold is a thin-walled shell created from applying a sand-resin mixture around a pattern. The pattern, a metal piece in the shape of the desired part, is reused to form multiple shell molds. A reusable pattern allows for higher production rates, while the disposable molds enable complex geometries to be cast. Shell mold casting requires the use of a metal pattern, oven, sand-resin mixture, dump box, and molten metal.

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Process

Shell Mold casting

Pattern

Steel mold

Mould Shell

Phenolic resin coated sand

Technology Characteristics

Suitable for mass production, and simple structure parts.

Tolerance Range

CT7 to CT8

Single Weight

0.2KGS to 50KGS

Surface Roughness

RA12.5

Casting Material Type

Carbon Steel, Alloy Steel, Stainless Steel, Grey Iron and Ductile Iron

Common Material Specification

GB, ASTM,SAE,AISI,DIN,BS,JIS,NF,EN,AAR,ISO

Product application field

Automobile, Engineering Machinery, Railway, Marine, Agricultural

Machinery, Mining and other industrial fields